The structural analysis reveals heavy steel construction with high deflections (Total steel weight for both canopies was approximately 680 tons).

The desired architectural slenderness could not be maintained. However, we optimized the design to reduce the structural depth from 1700mm to 200mm.

• No need for purlins
• No need for backing panels
• No need for insulation
• No need for water proofing membrane
• SS are directly infused with upper and lower surfaces of carbon beams

AFFAN modified the design into steel and carbon fibers while keeping the original architectural dimensions.

Primary Steel Structure becomes relatively light (less than 150 tons), Concrete foundation also becomes light: important for a seismic zone.

• Architectural Parameters can now be maintained.
• Composite Offer Stiff Surfaces.
• It is worth noting that 0.8mm SS Sheets are used instead of 3mm thick sheets which is specified.

Fabrication of Composite panels by AFFAN in Dubai.

Testing of 25m Composite Beam by AFFAN in Dubai.

The additional benefit of the infusion process is the ability to create extremely flat panels as the stainless steel is infused as part of the production under vacuum.

Our first truly innovative idea involved using structural steel shells with glass as a load-bearing structural element, redefining modern construction techniques.

The roof is constructed from shells and the glass panels are cold bent to achieve the double curvature of the roof.

A landmark achievement featuring curved steel shells and cold-bent glass. This skylight is both structurally significant and aesthetically stunning, showcasing the seamless integration of glass and steel.