Decades of Expertise

Crafted, Engineered, Lasting

Creativity shapes our designs. Precision powers our engineering. Endurance defines every project we build. At Affan Innovative Structures, we specialize in structural composites, glass, and steel — delivering value-driven solutions that blend performance, aesthetics, and sustainability. From concept to reality, we craft iconic structures built to inspire and stand the test of time

3D Milling Machine for Precision Carbon Fiber Composite Fabrication
High-Precision Laser Cutting Machine for Carbon Fiber Composite Materials
Vacuum Pump and Vacuum Machine for Advanced Composite Panel Production

Our Expertise

Expertise

At Affan, our expertise spans a wide spectrum of the construction industry, underscoring our commitment to excellence, innovation, and sustainable development in every project. We integrate quality engineering and advanced technology, ensuring that each endeavor not only meets, but exceeds industry standards. This holistic approach allows us to deliver exceptional results while fostering a sustainable future.

Steel Products Manufacturing Process

  • Raw Material Receiving
  • Cutting of Metal Pieces and Bars
  • Lathe Machine and Milling Work for Pre-fabrication
  • Fitting and Welding
  • QC Inspection
  • Pre-assembly before Dispatch

Fiberglass Products Manufacturing Process

  • Pattern
  • Mould Making
  • Laying Prepreg
  • Setting Vacuum System
  • Oven Heating
  • Remove Vacuum System
  • Releasing & Trimming
  • Finishing
  • QC/QA Inspection
  • Delivery

Our Design & Engineering Philosophy

Affan’s philosophy behind every project is the design and engineering. We currently employ over Designers and Engineers, all with significant experience of working on complicated structures. Every project begins at tender stage where we use 3D modeling in Tekla to fully explore the project and understand its complexities. At this stage we fully engineer our solutions so that we are able to present our findings to the Architect and Client and at the same time this allows us to completely assess the costs associated with delivering the completed project.

From the point of award we will prepare our 3D models complete with full structural analysis and 2D shop drawings for approval by the Client’s team. Once approved, fabrication details will be taken directly from the 3D model allowing precise procurement and then a seamless transition into production and delivery to site.

All components are specifically tagged and numbered according to the relevant position in the structure and the associated installation drawing.

Affan has completed a variety of metal and glass assemblies including:

  • Glass roof lights; simple and free form including complex barrel vaulted assemblies
  • Bolted fixed / Spider facades
  • Tensioned glass façade systems
  • Glass fin walls
  • Canopies
  • Internal and external glass screens
  • Complex one–off assemblies including glass staircases

Advanced Composite Structures

Affan has committed significant time, money and resources in the field of carbon fibre engineering. In close association with Airbus, the material has been developed into an Carbon fibre composites in the Airbus A380 Infusion technology allows the construction of a carbon and glass fibre core that can be “infused” with a finish to match the Architects specification

For example where a stainless steel finish is required, a 1mm 316 grade sheet can be infused with the carbon composite core to create a steel finished panel with a fraction of the weight. The same technology sees the use of limestone and granite, marble and aluminum. This is particularly useful where anodized finishes are preferred.

The technology is state of the art and up until recently only used in branches of aviation, automotive, wind energy and marine systems. Affans’ association as part of the CFK Valley Stade has facilitated the progression of this sophisticated material into then construction arena.

To date the technology has been used on the following types of constructions:

  • External facades
  • Canopies
  • Roof lights.

Our Machinery

DMU 65 Mono Block – CNC 5 Axis Milling Machine

DMU 65 Mono Block – CNC 5 Axis Milling Machine

4M - CNC Sheet Bending Machine

4M - CNC Sheet Bending Machine

Trumpf Laser Cutting Machine – TruLaser 3040

Trumpf Laser Cutting Machine – TruLaser 3040

DMU 50 Ecoline – 5 Axis Milling Machine

DMU 50 Ecoline – 5 Axis Milling Machine

CNC Aluminium Profile Cutting Machine

CNC Aluminium Profile Cutting Machine

CTX Beta 1250 TC - CNC Turn Milling Machine

CTX Beta 1250 TC - CNC Turn Milling Machine

CTX 510 Ecoline CNC Lathe Milling Machine

CTX 510 Ecoline CNC Lathe Milling Machine

Other Fabrication Machinery

Other Fabrication Machinery.

Fabrication Machinery

Essentially AFFAN fabricates all the components of high spec steel structures.

10,000 sq. meter for Composite Fabrication over two levels

10,000 sq. meter for Composite Fabrication over two levels

16 Composite Infusion Machines

16 Composite Infusion Machines

State-of-the-Art Infusion Tables

State-of-the-Art Infusion Tables

33m x 13m x3m 5 Axis Mould Making Machine

33m x 13m x3m 5 Axis Mould Making Machine